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When I designed my current layout, one goal that I kept in mind was establishing operations. On my previous layout, I easily grew tired of just watching trains run around in a circle. As much as I enjoy watching trains running on the mainline, I also enjoy watching cars being switched at industries, trains being broken down/made up at yards, etc. To me, bringing operations to a model railroad would also give a sense of purpose to the trains themselves, giving a feeling to the observer and operator that they are watching an actual railroad at work.
Freight Operations
Freight operations are probably what I have spent the most time on when drawing up operations on my layout. I had read a lot in both books and magazines on adding operations to layouts. Years ago on my previous layout, I had made an attempt at starting car card-waybill operations after an article that I had read in Model Railroader on the Midwest Railroad Modelers' club layout and the operations that they used. However, my previous layout had been poorly designed, and trying to type up the car cards on 3X5 index cards, making a pocket for the card out of a small rectangle of paper, and then cutting index cards down to size to fit in the pockets was cumbersome. Needless to say, it was hard to make up cards for each freight car as well as trying to write up the waybills, which I think I only made a few of before giving up on the system altogether.
When I came up with the design of the current layout, I finally had a believable transportation system as the setting for the new layout. I chose Mansfield as the location to model since there is a small yard there in real life, and with the imagined Cleveland-Columbus route, it would be a good setting for the interchange with the former Pennsy line.
While that solved where to locate my layout in the real world, there was the matter of choosing how to get operations started. About that time, Micro-Mark came out with their car routing system consisting of pre-printed car cards, "4-sided" waybills, locomotive cards, bad order slips, and even waybill boxes. They have also since come out with empty car request waybills. It was exactly what I'd been looking for to get my operations going.
That's when I ran into another stumbling block: how to fill the shippers and receivers on all of the waybills. About that time, I got pointed to the Model Railroad Operations SIG website and downloaded their industry database. I saved the records into a Microsoft Excel spreadsheet and then sorted the information by product. I then went through the list and sorted the listings by what type of freight car the product would be shipped in, creating sub listings for products going by boxcar, gondola, etc. I was then able to go through and fill out the waybills, leaving one or two of the four sides as an empty going to a shipper.
When filling out the waybills for each car, I used the map of my railroad as a guide as to where the cars would be routed, creating car routings for shipments that would be going through Mansfield and ignoring anything that would not, such as a Chicago-Columbus routing that would go through Dunkirk but not Mansfield. I also chose not to have cars routed in ways that would basically be an unrealistically long route for a car just so it would go through Mansfield, such as a car from either Toledo or Pittsburgh going to Cleveland. In such a case, the car would most likely instead go on another railroad with a shorter direct route.
During the process of doing the waybills for all of my freight cars, an issue came up regarding how to handle piggyback trailers and containers. With the Triple Crown trailers configured for RoadRailer service, that was no problem since each one is basically treated as an individual car. With a car card and waybill for each piggyback car, I was not sure how to assign trailers/containers to the cars. I initially thought that each cycle on a waybill would tell how many trailers/containers the car holding that waybill would haul for each cycle. That would lead to two issues. First, I could end up hauling the same trailer/containers each time, and second, I could wind up with more trailers/containers moving in a certain direction, resulting in a backup of equipment at any of the end points. Both of those were situations I wanted to avoid. That is when I realized I was stuck in the mindset of keeping the car cards and waybills together and never separating them. I then figured out how to solve the trailer/container issue. Using a variation from the norm, my piggyback cars have their own car card but no waybill. Each trailer or container, however, has its own waybill. When a trailer or container needs to be routed, any empty intermodal car at that location is then used to forward the trailer or container to its destination. The car cards for each intermodal car have their pockets "enlarged" so that they can hold as many waybills as they need. Then with trailers/containers on a car and the waybills in the car card showing the next routing, they are then all treated like a conventional car card/waybill setup to the next end point.
While filling out the waybills, I began coming up with a system of numbering trains to better represent an actual transportation system rather than just sending a train out onto the mainline whenever I wanted. I came up with a numbering scheme that uses a train symbol for the train type as well a train number that tells the routing. The two charts below show how the numbering system works.
Train Symbols Symbol Type P Passenger (uses Amtrak numbering) I Intermodal T Triple Crown R Autoracks M Manifest/Mixed Freight C Coal S Steel G Grain Y Yard Job
Train Numbers Number Between Via Notes 100 Even Chicago-Pittsburgh Dunkirk and Mansfield Odd Pittsburgh-Chicago 200 Even Toledo-Columbus Dunkirk Not used Odd Columbus-Toledo Not used 300 Even Columbus-Cleveland Mansfield Odd Cleveland-Columbus 400 Even Chicago-Columbus Dunkirk Not used Odd Columbus-Chicago Not used 500 Even Toledo-Pittsburgh Dunkirk and Mansfield Odd Pittsburgh-Toledo 600 Even Chicago-Cleveland Dunkirk and Mansfield Odd Cleveland-Chicago 700 Even Columbus-Pittsburgh Mansfield Odd Pittsburgh-Columbus 800 Local freight covering one segment
(ie. Dunkirk-Mansfield, Mansfield-Columbus, etc.) 900 Extra train
Using the above numbering system, a mixed/manifest freight traveling from Cleveland to Chicago would have a number starting with an "M" and an odd 600-series number (M613, for example). It would receive a card for its packet of locomotive and car cards like the one to the left.
Cabooses are the only freight equipment that the Micro-Mark system didn't cover. I could have used a regular freight car card, left out the waybill, and colored the top of the card red, which I initially did for some cabooses. However, I opted to make my own cards (see the example to the right) since the cards didn't need a pocket for a waybill or bad order slip (since they rarely need maintenance).
Micro-Mark has also come out with a dispatcher's panel kit consisting of train markers that stick to the panel with magnets. I have purchased two panels and mounted them on a portable stand that I can put on a table, desk, etc. for dispatching trains. The two panels are mounted one above the other. The top panel has the track diagram of the layout while the other is divided into sections to store tags for trains that are to arrive on the layout or have left the layout.
As the waybills were filled, I began using them to determine car movements on the layout. However, some issues arose when I discovered that some cars were being misrouted. Once, I found a car in the Cleveland staging yard that was actually destined for Pittsburgh. While I still wanted to use the information on the waybills to order the cars, I needed to figure out an additional method to easily see the routing that a car was to take.Freight Car
RoutingCity Color
CodeChicago Toledo Cleveland Pittsburgh Columbus Mansfield
That's when I came up with the idea of color-coding the waybills, using the color chart to the left.
Looking at the Micro-Mark waybills, I saw that it would be possible to color the corners with an origin and destination color to help with routing cars. The reason I wanted the origin color on the car as well was for use in the Mansfield North Yard since it was not only the yard for Mansfield but also simulated staging for Pittsburgh and Chicago. If I was looking at a car's waybill the way I had them, I could see what direction the car was to be going, but I wouldn't be able to tell if the car if an eastbound car from Chicago to Cleveland was still in Chicago, was dropped off in the Mansfield yard to be forwarded to Cleveland, etc.
By putting the origin color on the top left corner of the waybill and the destination color on the top right corner, an operator can easily tell at a glance the routing for a car. In the Mansfield North Yard, I also have added dividers for in the waybill boxes to show where blocks of cars in the yard are to be located (Chicago, Mansfield, or Pittsburgh).
Below is an example of the four cycles of a typical waybill on the layout:

The first choice for me was to restore the Broadway Limited to its original route as well as expand the Pennsylvanian west of Pittsburgh. Fortunately, I found the October 1990 Amtrak timetable for both the Broadway and Pennsylvanian prior to the route change that occurred.
| Mansfield Amtrak Schedule | ||||
|---|---|---|---|---|
| Train Name | Train # | Direction | Departure Time | Notes |
| Broadway Limited | 41 | Westbound | 6:44 AM | |
| Pennsylvanian | 42 | Eastbound | 7:35 AM | Monday-Saturday |
| Shuttle Service | 208 | Northbound | 7:46 AM | Monday-Friday |
| Pennsylvanian | 44 | Eastbound | 8:05 AM | Sunday Only |
| Clevelander | 203 | Southbound | 8:16 AM | |
| Clevelander | 202 | Northbound | 10:14 AM | |
| Shuttle Service | 211 | Southbound | 11:23 AM | Monday-Friday |
| Buckeye Flyer | 205 | Southbound | 1:31 PM | |
| Buckeye Flyer | 204 | Northbound | 3:29 PM | |
| Shuttle Service | 212 | Northbound | 6:06PM | Monday-Friday |
| Cincinnatian | 207 | Southbound | 6:46 PM | |
| Pennsylvanian | 43 | Westbound | 7:03 PM | |
| Cincinnatian | 206 | Northbound | 8:44 PM | |
| Shuttle Service | 215 | Southbound | 9:23 PM | Monday-Friday |
| Broadway Limited | 40 | Eastbound | 11:53 PM | |
| Car Type | Capacity |
|---|---|
| Amfleet I Coach | 84 Coach Seats |
| Amfleet I Cafe | 53 Coach Seats |
| Amfleet II Coach | 59 Coach Seats |
| 48-Seat Coach | 48 Coach Seats |
| 52-Seat Coach | 52 Coach Seats |
| 10-6 Sleeper | 10 Double Roomettes, 6 Bedrooms |
| 24-8 Sleeper | 24 Single Roomettes, 8 Double Roomettes |
| Amtrak Train Capacities | ||
|---|---|---|
| Long Distance | Short Distance | |
| Coach | 277 | 305 |
| Double Roomettes | 36 | N/A |
| Single Roomettes | 48 | N/A |
| Bedrooms | 12 | N/A |
Once I'd come up with the capacities for each passenger car, I created passenger car cards for each one (see example at left).| Sleeper Requirements | ||
|---|---|---|
| Double Roomettes | 1-8 | 10-6 Sleeper or Slumbercoach |
| 9-18 | 1 10-6 Sleeper and 1 Slumbercoach | |
| 19-26 | 1 10-6 Sleeper and 2 Slumbercoaches | |
| 27-36 | 2 10-6 Sleepers and 2 Slumbercoaches | |
| Single Roomettes | 1-24 | 1 Slumbercoach |
| 25-48 | 2 Slumbercoaches | |
| Bedrooms | 1-6 | 1 10-6 Sleeper |
| 7-12 | 2 10-6 Sleepers | |
In the first example for train #40 to the left, we see a demand for ten double roomettes, fourteen single roomettes, and nine bedrooms. Since there are only six bedrooms in each 10-6 sleeper, we will need both of them. With twenty double roomettes available in the two 10-6 sleepers, that is more than enough for the demand for ten double roomettes. With fourteen single roomettes, we will also need one slumbercoach. Had the request for single roomettes been ten or less, we could have used just the two 10-6 sleepers, "upgrading" the single roomettes to doubles. Also for train #40, we have a demand for 229 coach seats, which can be met with all three Amfleet II coaches and the 52-seat Heritage fleet coach. The train would therefore consist of three MHC cars, two baggage cars, three Amfleet II coaches, one 52-seat Heritage fleet coach, one diner, one lounge (either Heritage fleet or Amfleet II), one 24-8 sleeper (slumbercoach), and two 10-6 sleepers, resulting in a train fourteen cars long.
In the second example with train #43 to the left, we have a demand for six double roomettes, two single roomettes, and six bedrooms. The double roomettes and bedrooms can be handled by one 10-6 sleeper. By "upgrading" the two single roomettes to doubles, all sleeping car passengers can be handled by just one 10-6 sleeper. With a demand for 270 coach seats, all three Amfleet II coaches, the 52-seat Heritage fleet coach, and the 48-seat Heritage fleet coach would be needed. The train would consist of one MHC car, two baggage cars, three Amfleet II coaches, both Heritage fleet coaches, one diner, one lounge, and one 10-6 sleeper, resulting in a train eleven cars long.| Train # | Origin | Destination | Cargo | Notes |
|---|---|---|---|---|
| P040 | Chicago | New York City | Passenger | Broadway Limited |
| P041 | New York City | Chicago | Passenger | Broadway Limited |
| P042/P044 | Chicago | New York City | Passenger | Pennsylvanian |
| P043 | New York City | Chicago | Passenger | Pennsylvanian |
| P202 | Cincinnati | Cleveland | Passenger | Clevelander |
| P203 | Cleveland | Cincinnati | Passenger | Clevelander |
| P204 | Cincinnati | Cleveland | Passenger | Buckeye Flyer |
| P205 | Cleveland | Cincinnati | Passenger | Buckeye Flyer |
| P206 | Cincinnati | Cleveland | Passenger | Cincinnatian |
| P207 | Cleveland | Cincinnati | Passenger | Cincinnatian |
| P208 | Columbus | Cleveland | Passenger | Shuttle Service |
| P211 | Cleveland | Columbus | Passenger | Shuttle Service |
| 212 | Columbus | Cleveland | Passenger | Shuttle Service |
| 215 | Cleveland | Columbus | Passenger | Shuttle Service |
| I100 | Chicago | Pittsburgh | Intermodal | |
| I101 | Pittsburgh | Chicago | Intermodal | |
| I130 | Chicago | Pittsburgh | Intermodal | |
| I131 | Pittsburgh | Chicago | Intermodal | |
| I340 | Columbus | Cleveland | Intermodal | |
| I341 | Cleveland | Columbus | Intermodal | |
| I530 | Toledo | Pittsburgh | Intermodal | |
| I531 | Pittsburgh | Toledo | Intermodal | |
| I670 | Chicago | Cleveland | Intermodal | |
| I671 | Cleveland | Chicago | Intermodal | |
| I780 | Columbus | Pittsburgh | Intermodal | |
| I781 | Pittsburgh | Columbus | Intermodal | |
| T102 | Crestline | Pittsburgh | Triple Crown Trailers | |
| T103 | Pittsburgh | Crestline | Triple Crown Trailers | |
| T300 | Crestline | Cleveland | Triple Crown Trailers | |
| T301 | Cleveland | Crestline | Triple Crown Trailers | |
| T302 | Columbus | Crestline | Triple Crown Trailers | |
| T303 | Crestline | Columbus | Triple Crown Trailers | |
| T304 | Columbus | Cleveland | Triple Crown Trailers | |
| T305 | Cleveland | Columbus | Triple Crown Trailers | |
| R110 | Chicago | Pittsburgh | Autoracks | |
| R111 | Pittsburgh | Chicago | Autoracks | |
| R150 | Chicago | Pittsburgh | Autoracks | |
| R151 | Pittsburgh | Chicago | Autoracks | |
| R327 | Cleveland | Columbus | Autoracks | |
| R328 | Columbus | Cleveland | Autoracks | |
| R372 | Columbus | Cleveland | Autoracks | |
| R373 | Cleveland | Columbus | Autoracks | |
| R519 | Pittsburgh | Toledo | Autoracks | |
| R520 | Toledo | Pittsburgh | Autoracks | |
| R647 | Cleveland | Chicago | Autoracks | |
| R648 | Chicago | Cleveland | Autoracks | |
| R690 | Chicago | Cleveland | Autoracks | |
| R691 | Cleveland | Chicago | Autoracks | |
| R749 | Pittsburgh | Columbus | Autoracks | |
| R750 | Columbus | Pittsburgh | Autoracks | |
| R760 | Columbus | Pittsburgh | Autoracks | |
| R761 | Pittsburgh | Columbus | Autoracks | |
| M119 | Pittsburgh | Chicago | Manifest/Mixed Freight | |
| M120 | Chicago | Pittsburgh | Manifest/Mixed Freight | |
| M346 | Columbus | Cleveland | Manifest/Mixed Freight | |
| M347 | Cleveland | Columbus | Manifest/Mixed Freight | |
| M522 | Toledo | Pittsburgh | Manifest/Mixed Freight | |
| M523 | Pittsburgh | Toledo | Manifest/Mixed Freight | |
| M613 | Cleveland | Chicago | Manifest/Mixed Freight | |
| M614 | Chicago | Cleveland | Manifest/Mixed Freight | |
| M731 | Pittsburgh | Columbus | Manifest/Mixed Freight | |
| M732 | Columbus | Pittsburgh | Manifest/Mixed Freight | |
| M813 | Cleveland | Mansfield | Manifest/Mixed Freight | |
| M814 | Mansfield | Cleveland | Manifest/Mixed Freight | |
| M821 | Pittsburgh | Mansfield | Manifest/Mixed Freight | |
| M822 | Mansfield | Pittsburgh | Manifest/Mixed Freight | |
| M834 | Columbus | Mansfield | Manifest/Mixed Freight | |
| M835 | Mansfield | Columbus | Manifest/Mixed Freight | |
| M846 | Dunkirk | Mansfield | Manifest/Mixed Freight | |
| M847 | Mansfield | Dunkirk | Manifest/Mixed Freight | |
| Y901 | Mansfield | Mansfield | Manifest/Mixed Freight | Mansfield Yard Job |
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